%PDF-1.5 %���� starter, cable or improper resistance motor readings. PE2-insulated winding wires can be used in submersible motors operating at higher voltages as well and at temperatures of up to a maximum of 90 °C*. If you are getting readings outside of the ranges listed in the AIM Manual you may have a problem with a splice connection down the well or it may, in fact, be the motor. Special Cables, Pump cables, Winding wires for submersible motors, UWM PVC 380 & 600V old, UWM XLPE-PA 1000V, UWM XLPE>1000V . Capital omega is the symbol for the resistance unit ohm. Reverse side of card (at right) is used to record the test data. Submersible Pump and motor failure can result in extended downtimes, repeated repairs, and higher maintenance costs. Increased heat resistance is achieved by cross-linking the polyethylene. Submersible Motor Megger Testing Meggers, or Megohmeters, are often used by service personnel or sophisticated end users as an immediate trouble shooting device. motors is caused by unequal voltage being presented to each winding. Nominal Resistance: 137.15 to 2.44 Ohms/KM At 20 deg C: Weight of Poly Wrapped : 1.467 to 65.228 kg/km: Submersible Pump Winding Wire offered are designed to deliver optimum performance in involved end applications these are used in. display: inline; Insulation Resistance Ratings Condition of Motor and Leads A new motor (without drop cable) A used motor which can be reinstalled in the well MOTOR IN WELL.Ohm readings are for drop cable plus motor A new motor in the well A motor in the well in reasonably good condition A motor which has been damaged by lightening or with damaged leads. Submersible Pumps . The good news is that there are some tests that can be performed without having to pull the pump and motor from the well. 3 Inch Deep Well Pumps; 4 Inch Deep Well Pumps; 5 Inch Deep Well Pumps; 6 Inch Deep Well Pumps; 8 Inch Deep Well Pumps; Pump-Ends; Motors; ... Motor Winding Resistance. When looking to test a submersible pump motor, first test the unit with the electrical cable still connected at the pump end but completely disconnected from the power supply. }); The motor winding … According to the manual the MAIN winding should have a reading of between 3.0 and 3.6 ohms between the YELLOW and BLACK wires, which are the main winding readings. 'Iirւ�lX-��ɴ-V��vu�)�\��v]'�R�6�P. Always use caution working with electricity and turn off power supply breakers when testing components within the electrical system. You will need an ohmmeter and either the online version or hard copy of the Franklin Electric AIM (Application/Installation/Maintenance) Manual for Submersible Motors. } 541 0 obj <> endobj For electric motor, we used a insulation tester to measure the resistance of motor winding with earthing ( E ). Submersible Pump Maintenance and Repair Presented by: Rick Alvarez ... Motor winding resistance Megger readings Overtemp/leakage sensors Running pump far right of BEP (runout, overloaded motor) Partial drag on impeller (towels, wipes, rags, etc.) Excessive voltage drop can be caused by loose connections, bad contacts, ground faults, or inadequate power supply. COVID-19 DETAILS: AS AN ESSENTIAL BUSINESS WE ARE OPEN AND ACCEPTING PHONE AND ONLINE ORDERS. Winding insulation resistance. In case of motor repair, however, the … Winding Resistance Measuring The winding resistance measured at the motor should fall within the values in Tables 13, 22, 24, 25, & 27. document.querySelectorAll('#product_just_stars > .ind_cnt ')[0].innerHTML=(''+jumHtml+''); If a fault or weakness is found, separate the supply cable from the pump by opening the pump and disconnecting the motor winding leads from the cable conductors. Check Winding Resistance. To determine whether a 3 phase motor … 8. All grounding and electrical work must comply with AS/NZS3000 and all revisions. Electric machines are available in two fundamental magnet field pole configurations namely salient pole as well as a non-salient pole. for Submersible Motors VANSAN PE2-PA winding wire consist of a solid copper conductor insulated with Polyethylene (PE2) and Polyamid (PA). These wires are designed in a quality oriented finish and are developed as per the specific requirements of the customers. This value will decrease as the motor ages. 3. In accordance with IEEE 43, clause 9.3, the following formula should be applied. Finding suitability in the winding … The reading that appears on the multimeter screen is the resistance in ohms. SHORT CIRCUIT in Motor Wires - Using an Ohm meter, if you find that a pair of wires (see tables on back page) reads 0 ohms (or a number very close to zero ohms) it is likely that there is a short in the windings of the motor. Blockage or clog Impeller clearance too tight Running pump far left of BEP (deadhead) Closed discharge valve Partially … 9. Causes of Motor Winding Low Insulation Resistance An important point is to be remembered is that while the resistance of every electrical conductor increases with the rise of temperature, the resistance of an insulating material decreases as the temperature rises. Worst & Company Inc. - All rights reserved. endstream endobj 542 0 obj <>/Metadata 77 0 R/OCProperties<>/OCGs[560 0 R]>>/Outlines 101 0 R/PageLayout/SinglePage/Pages 535 0 R/StructTreeRoot 144 0 R/Type/Catalog>> endobj 543 0 obj <>/ExtGState<>/Font<>/Properties<>/XObject<>>>/Rotate 0/StructParents 0/Tabs/S/Type/Page>> endobj 544 0 obj <>stream Connecting the ground wire from the arrestor directly to the motor is the best ground available. font-size: 13px; Table 2 - Winding Resistance of some FASCO motors. var jumHtml=document.querySelectorAll('.sa_jump_to_reviews')[0].innerHTML; 6. When looking to test a submersible pump motor… Unfortunately, Megger results are not appropriate for use as a pass/fail determination due to the many variables and judgments involved. Increased heat A SAFETY NOTE. This wire, consisting of a single copper conductor, has a very high insulation resistance. Electricity can be very dangerous, especially if you are inexperienced. The electric motor winding definition is, windings in electric motors are wires that are placed within coils, generally enclosed around a coated flexible iron magnetic core to shape magnetic poles while strengthened with the current. if(document.querySelectorAll('.sa_jump_to_reviews')!=undefined && document.querySelectorAll('.sa_jump_to_reviews')!=null && document.querySelectorAll('.sa_jump_to_reviews').length > 0){ 4.35 submersible pump: Pump driven by a submersible motor. Get contact details & address of companies manufacturing and supplying Submersible Winding Wires, Submersible Pump Winding Wire across India. document.querySelector('a[href="#reviews"]').click(); Table 3 - Winding Resistance of some Hurricane Series motors. You can also check out our video titled “Troubleshooting 4" Submersible Motor: Insulation & Windings Resistance” on the RC Worst YouTube Channel or give our experts a call at 855.329.4519. 4. Tuhorse Motor Winding Static Resistance (at 25°C) Line-to-Line Resistance (Ohms) KW: Volts: BL-YL: YL - RED: Since there are three terminals – S, C, R –in a single phase motor, measure winding resistance: C to S, C to R and S to R. Measured Value S to R should be = C to S + C to R As a rule to single phase motors, the following applies: (1) Ohms reading between S and R should give the maximum reading of resistance … } How to Test the Winding of a 3 phase Motor. The resistance setting is designated by the capital Greek letter, omega. margin-left: 10px; .sa_jump_to_reviews{cursor:pointer; color: #0068A9;} #product_just_stars .ind_cnt { Some of the variables to be aware of are: length of … �����G% e�'X�2(n`�g�h�[�`}�Y�AC��‘L�ʊ���7�PbPv`�� ��\ �qRC�S�@�K�O�Z!���^(R�J^h��^���^$�J2�����ÙAl� - Ģ���F��1�Ⓔ�L�0�� 珸���V���U��VF�����8�1-`rf��D ���M������'��]�0yHU��Y )q�ge�� �>� If the motor is not put into operation immediately upon arrival, it is important to protect it against external factors like moisture, high temperature and impurities in order to avoid damage to the insulation.Before the motor is put into operation after a long period of storage, you have to measure the winding insulation resistance. In the QD CRC Box the start capacitor and start winding are disconnected just like above, however, the start winding and the run capacitor(s) stay connected and working, even when the motor is at running speed. In electrical engineering, coil winding is the manufacture of electromagnetic coils.Coils are used as components of circuits, and to provide the magnetic field of motors, transformers, and generators, and in the manufacture of loudspeakers and microphones.The shape and dimensions of a winding are designed to fulfill the particular purpose. } Make sure to perform the same tests again after the motor is pulled from the well. Minimum insulation resistance of the winding to ground is measured with 500 V DC. The reading should be +/- 10% of motor rating. To maintain high insulation values, the following precautions should be taken. The most common failure mode of a 3 phase AC motor is burnt winding or shorted winding leading to the damage of the motor. Motor Winding Resistance . ed winding wires are generally used for voltages up to 1,000 V and at temperatures up to 75 °C*. When measured through the drop cable, the resistance of the drop cable must be subtracted from the ohmmeter readings to get the winding resistance … Check voltage supply between all phases of the electrical control panel. HoW To InTERPRET RESISTAnCE … Often it is required to test the winding of the 3 phase windings with the aid of a multimeter or ohmmeter to determine whether the motor is still good or burnt or shorted. When the motor is lightly loaded (amperage significantly below full load amps), a 10% current unbalance is not harmful to the motor. Figure 3–Typical scale on the Megger insulation tester. Since these motors are placed deep into the earth, in a relatively stable environment, they are immune to the weather and environmental factors that plague hollow shaft motors driving conventional line shaft turbines (LSTs). IEEE Standard 43-2000, Recommended Practice for Testing Insulation Resistance of Rotating Machines, recommends the insulation test voltage to apply, based on winding rating, and minimum acceptable values for electric motor windings. Touch the red (positive) lead of the multimeter to the positive end of the wire windings around the motor. var jumHtml=""; as the resistance through the soil is higher in some areas than others. Pump bound by Pull pump and clean. Submersible motor use in municipal systems is not new. Submersible Pump and motor failure can result in extended downtimes, repeated repairs, and higher maintenance costs. Here, we look at the 14 Most Common causes of submersible pump and motor failure is described below 1.Cavitation endstream endobj startxref Viele übersetzte Beispielsätze mit "motor winding resistance" – Deutsch-Englisch Wörterbuch und Suchmaschine für Millionen von Deutsch-Übersetzungen. 7. Please refer to AIM Manual page 47 for the adjustment values. submersible pump and motor failure cause understanding can help in the selection of the pumping equipment.. This site uses cookies so that we can provide you with the best user experience. Main content Main menu. Turn on the digital multimeter. • Check that the winding resistance is as stated in electrical data. Find out on how we use cookies and how to change your … Since there are three terminals – S, C, R –in a single phase motor, measure winding resistance: C to S, C to R and S to R. Measured Value S to R should be = C to S + C to R As a rule to single phase motors, the following applies: Find here Submersible Winding Wires, Submersible Pump Winding Wire manufacturers, suppliers & exporters in India. .group-stars .ind_cnt { We also manufacture submersible motors on an OEM basis. Franklin Electric offers a full line of pumping systems to serve a wide variety of clean water applications. PE2 sheath provides good electrical protection and a Polyamid (PA) sheath provides good mechanical. },3000); Copyright © 2021 R.C. For rated voltage below 1KV, measured with a 500VDC Megger. The voltage reading should remain the same except for a slight dip on starting. Motor Winding Resistance ; Model Number Guide ; Manuals and Guides ; Capacitors ; Pump Sleeves ; Links ; About Us About Us ; Contact Us ; Payment Info ; Shipping, Cancellations, Warranty, Refunds ; Australian Customers ; Blog ; Follow Us. 3. High Tensile Strength- In POLYWRAP submersible winding wires, the insulation adds significantly to the tensile strength as it supports the wire at each point wherever … %%EOF The job of the QD relay is to remove, or disconnect, the start capacitor and start winding as the motor reaches running speed. Defective pressure Inspect switch and/or switch or control - replace if control device necessary. h��Xmo�6�+��`��wJ@a�v�,�Ҥu��A�5G�-�$�~w�Њ���m@(�w|���(M %J3� ��AU0J„�Q���p��h�L9�)�v�H�����S��#�ê2���A�%�d$�RI޿O>���(�}_��j~�\=l��b|�|i�E�0�,�UQ�0��}k�bt:����xH 4�A �>�W̪`��ٔ��/�� ��&�n���d:$m}W$����U�qrߞNۼ-�Yn�֛�o0���*�3�:�ߊrq�-x�薎��d�/�ɺjG������®��01��]��r��n�/�ouy���eX pP����'�>MN?|�řZ����vv�KE��. Also, when testing prior to pulling the pump you need to account for the voltage drop that occurs. Motor may be operational, but should be pulled for repair A motor that has failed or has severely damaged insulation. font-size: 13px !important; Less Than 10,000 < 0.01 Yeomans Chicago Corporation manufactures and markets submersible pumps under the Yeomans Pump and Chicago Pump Company product brands. Check voltage balance between all phases on the load side of the pump / mixer control panel with pump / mixer running (VAC). The START windings are the reading between the YELLOW and RED wires. Motor windings may be dry, immersed in oil or other isolated liquid or immersed in the liquid to be pumped. 559 0 obj <>/Filter/FlateDecode/ID[<07E5F55A7409864EBEE2B6518243F597>]/Index[541 35]/Info 540 0 R/Length 99/Prev 1509690/Root 542 0 R/Size 576/Type/XRef/W[1 3 1]>>stream Worst & Company Inc. talks about stuff related to our industry! And how to identify start, run and common in the winding. Figure 4–Typical record of insulation resistance of a mill motor. jQuery('.sa_jump_to_reviews').click(function(){ .sa_jump_to_reviews:hover{ text-decoration:underline} Easy Winding- Since the overall diameter of POLYWRAP winding wires is less than the conventional PVC winding wire, the winding resistance is less and the submersible pump motor is easy to wind. LEARN MORE. Grundfos submersible pumps represent advanced hydraulic design and offer high efficiency, high resistance to sand and other abrasives, motor burnout protection and easy maintenance. h�b```�G,,D@(� This unbalance causes extreme heat in the motor windings. Troubleshooting 4" Submersible Motor: Insulation & Windings Resistance Check Insulation Resistance. • Submerge the motor cable and the submersible drop cable in water and check that there is no leakage in the cables. These motors and pumps … In case of motor repair, however, the resistance must be at least 1 MΩ. Causes of Low Insulation Resistance and Rectification of Low Insulation Resistance | Low insulation is almost invariably the result of absorption moisture by the insulated windings, since most of the insulating windings, since most of the insulating materials employed are hygroscopic. 6. Made entirely of corrosion-resistant stainless steel, Grundfos submersible pumps are ideal for applications including groundwater supply, irrigation, groundwater lowering and pressure … ELECTRIC MOTORS Insulation resistance testing is performed when troubleshooting electric motors and related equipment. AC Motor Winding Resistance Test Check the motor winding resistance or ohms reading with a multimeter. 0 Check the motor winding resistance or ohms reading with a multimeter. setTimeout(function(){ • Check that the winding resistance is as stated in electrical data. 5 General conditions for the tests This is where R.C. "9�I��(��<0�"� "�`2Hr^��3@$S2�d��j* ��7 ��&#�|�>*�����` �H Min IR Value (For Rotating Machine) =(Rated … PE2 (Polyethylene) provides electrical isolation, PA (Polyamide) provides mechanical protection. Caution! display: inline; Turn the measurement setting dial on the multimeter to resistance. Defective starter See B pages 36-39. Curve A shows test values as measured; Curve B shows same values corrected to 20°C (see page 22), giving a definite downward trend toward an unsafe condition. Maximum insulation resistance should be measured with 500 V DC with the windings at a operating temperature of 80 – 120°C depending on the motor type and efficiency. • Check that the motor insulation resistance complies with local regulations. I have outlined some troubleshooting steps below to help investigate problems with your Submersible Pump Motor. If the value returned is STAY DRY AND DO NOT TOUCH THE ELECTRODES OR ANY PART OF PUMP WHILE TESTING WITH A MEGGER!!! If you continue your browsing, we assume that you accept our use of cookies. Capital omega is the symbol for the resistance unit ohm. • Check that the motor insulation resistance complies with local regulations. ). Product Spotlight - Barmesa 2AHS Series Submersible Dewatering Pump, Employee Spotlight: Jeremy Fox - Technical Sales - Coeur d'Alene, ID, Product Spotlight - Zoeller Model 53 Sump & Effluent Pump. • Check that the plug pins for the cable connection are not defective or burnt. This post is about the single phase motor winding resistance testing with complete explanation. For rated voltage above 1KV, measured with a 1000VDC Megger. Hopefully this blog has given you some insight or a solution to your problem. Check amperage draw on all phases of the motor … In this short video you will learn to identify allowable tolerances for ohm readings for typical submersible waterwell motors. The advantages of submersible motors are well known to this industry. Measure resistance between stator windings (in Ohms). Higher resistance means the surge will look for an easier path to ground, which may be through your motor. PE2+PA WINDING WIRED SUBMERSIBLE MOTORS PE2+PA Winding Wire Our submersible motors get their power from the PE2+PA winding wire used as standard. The IEEE … From this article you will learn about the single phase induction motor winding resistance, main winding, starting winding. 4.36 submersible motor : motor which in its normal use is, or may become, completely or partly immersed. A 1% voltage unbalance will result in approximately 6-10% current unbalance. submersible pump and motor failure cause understanding can help in the selection of the pumping equipment.. With the motor running, measure voltage at the load side of pressure switch or line contactor. 575 0 obj <>stream HIGH VOLTAGES IN USE!!! Cable insulation, splice See E pages 48, 49. or motor defective Condition causes improper resistance readings. If the motor has not been in service … Touch the black (negative) lead of the multimeter to the negative end of the wire windings around the motor. Ideally, you want a reading of a few gigaohms or more, but I’ve personally installed 575 volt motors with 750 megaohms resistance to ground and had no problems. Here, we look at the 14 Most Common causes of submersible pump and motor failure is described below 1.Cavitation If you are not 100% confident you can perform any of these tests safely, call a professional. You should regularly check the resistance of the windings in a motor to be sure its operating at peak ability. And how to identify start, run and common in the winding. //jQuery(window).scrollTop(jQuery('#shopper_review_page').offset().top); - Winding Insulation Test - Primarily for non-submersible type pump motors - Prep - Determine testing voltages - Determine minimum acceptable resistance at 40° C - Short all three phases together at terminals - Use a multimeter to measure resistance between the leads and grounded motor frame. jQuery('body,html').animate({ scrollTop: jQuery('#shopper_review_page').offset().top }, 800); From this article you will learn about the single phase induction motor winding resistance, main winding, starting winding. Do The winding temperature should be 25°C ± 15°C. 5. h�bbd```b``������� This post is about the single phase motor winding resistance testing with complete explanation. Single-Phasing: Single-phasing … margin-left: 10px; The Americas Water Systems group serves North and South America.